Die Cast Aluminum Magnesium: 2 Shaft Shear Robotic Cell Metal Shredder |
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Skeletons
Off Spec Parts
Trimmings
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Metal Shredder in Robotic Cell |
2 Shaft Shear Shredder Technology Shredding of Aluminum Magnesium
METAL SHREDDERS REDUCE HANDLING COST
Eliminate Nesting — Increase Scrap Density — Reduce Labor Cost
Facilities which manufacture small diecast products in robotic cells
can reduce labor cost and forklift traffic by incorporating a small
metal shredder into the production line and allowing the robot to break the
part from the skeleton. The skeleton is immediately shredded into a
product ready for remelt or efficient transport.
The Komar 2 Shaft Shear
Shredder offers
a small metal shredder placed at
each robotic cell can
reduce the amount of
times the scrap hopper
needs to be emptied by 8
to 1 reducing forklift
traffic and plant labor. The
shredded product is ready
for remelt or reduced for
efficient transport off site. |
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| Small in-cell shredder |
Shredded product
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Large and small shear shredders |
Standard Metal Shredder Features
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Heavy plate construction |
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Precision line bored frame |
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Replaceable thru-hardened 4140 alloy cutters 50-55 Rc |
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High strength alloy cutter shafts with double keys |
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Thru-hardened wide face gears |
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Isolated bearings with labyrinth seals & isolation walls |
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Allen Bradley PLC controls |
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Current sensor |
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Automatic reversing and dejamming control |
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Progressive stack tightener assembly |
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"ESP" extreme shock protection friction clutch |
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Optional Accessories
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Infeed assist ram |
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Cart dumpers |
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Conveyors |
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Automatic lubrication systems |
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Hopper dust control |
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Support stands |
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Service platforms |
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Maintenance contracts |
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Hopper viewing mirror |
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Custom support stands & hoppers |
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Stainless steel construction |
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| TECHNICAL DATA |
| Model |
ES2220 |
ES3030 |
ES5230 |
ES6536 |
ESD7552 |
| Electric drive (hp)/motors |
1 - 15 / 20 |
1 - 40 / 50 |
1 - 50 / 60 |
1 - 75 / 100 |
2 - 150 / 200 |
| Power Requirement |
480 V/60 Hz |
480 V/60 Hz |
480 V/60 Hz |
480 V/60 Hz |
480 V/60 Hz |
| Infeed Charge Opening (BA) |
22" x 20" |
30" x 30" |
52" x 30" |
65" x 36" |
75" x 52" |
| Shaft Diameter |
4" |
5" |
5" |
8" |
8" |
| Cutter Thickness Std. |
1 1/4" |
2" |
2" |
2" |
2" |
| Dimen. of Shredder (LWH) |
108" x 36" x 12" |
129" x 47" x 18" |
142" x 52" x 20" |
166" x 56" x 22" |
207" x 66" x 28" |
| Wt. of Shredder approx. (lbs.)* |
4500 |
6000 |
10,000 |
14,000 |
29,000 |
| Model |
ES3020 |
ES4030 |
ES5236 |
ES6040 |
ESD10052 |
| Electric drive (hp) |
1 - 25 / 30 |
1 - 50 / 60 |
1 - 75 / 100 |
1 - 125 / 150 |
2 - 200 |
| Power Requirement |
480 V/60 Hz |
480 V/60 Hz |
480 V/60 Hz |
480 V/60 Hz |
480 V/60 Hz |
| Infeed Charge Opening (BA) |
30" x 20" |
40" x 30" |
52" x 36" |
60" x 40" |
100" x 52" |
| Shaft Diameter |
4" |
5" |
6" |
8" |
8" |
| Cutter Thickness Std. |
1 1/4" |
2" |
2" |
2" |
2" |
| Dimen. of Shredder (LWH) |
129" x 36" x 12" |
122" x 47" x 18" |
142" x 52" x 20" |
158" x 56" x 22" |
240" x 66" x 28" |
| Wt. of Shredder approx. (lbs.)* |
5100 |
6500 |
12,500 |
22,000 |
34,000 |
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